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[Reflow-리플로우]<br>NR 500<br>Flux필터<br>Mesh & Finger
 HOME > Products > Reflow
5 zone 상/하 개별제어, Mesh & Finger Conveyor 구동
상품명 [Reflow-리플로우]
NR 500
Flux필터
Mesh & Finger
가격 R500 동일 사양. 양산용 장비, 좁은공간 적합장비
+ inline system
+ Reflow working and program
 

 

NR Series Reflow 47년된 미국의 SMT 전문 판매 업체인 " Manncorp

"에서 개발하여 중국 심천 공장 생산하므로 품질. 성능. 경제적인 가격으로  

 보다 만족을 드리는 Reflow 장비 입니다.

 

1. 친환경( Eco Friendly)적인 장비로 Flux 필터 시스템이 기본으로 장착되어

   장비 설치 후 별도 배기의 필터 공조를 하지 않아도 됩니다.

 

2. "Flux 필터 시스템" 기본으로 구성되어 보다 Soldering 청결도 향상에 기여

   및 세척 공정을 절감 시길 수 있습니다.

 

3. 모든 장비가Full Hot Air Convection으로 보다 SMD 부품에 손상을

  최소한 줄여주며 고.품질의 Reflow Soldering 구현이 가능 합니다.

 

4. Mesh. Finger Conveyor 겸용 장비로 Double PCB Reflow Soldering 가능..

 

5. NR Relow 장비 Size Compact 것이 특징이며, 적은 공간에 설치 가능

   하며 전력 소모 적습니다.

 

6. Cooling "Chiler water" 방식 사용하므로 Cooling Down 온도 변화를

   다양하게 구현 가능 합니다. (선택사양)

 

7. 온도 프로화일러는 세계적으로 유명한 미국의 KIC 온도 Profiler 선택 사용

   보다 향상된 고.정밀 Reflow온도 제어 실현이 가능 합니다.

 

남아전자산업는 미국의 Manncorp의 중국공장에서 직접 장비 공급 함으로서

보다 빠르고경제적 가격으로 고객에게 장비 공급 됩니다.

 

장비유형

NR Series 장비는 아래 와 같은 종류가 있습니다.

 

NR 400

4 zone LCD Touch screen / PC 제어 type 2종류,

Mesh 전용 Conveyor.

 

적용처 : Small Product. SMD 부품제조사. 학교 ,연구소

 

NR 500

5 zone Flux 필터 unit 기본,

Mesh and Chain Conveyor겸용.

 

적용처 : LED. FPCB. SMD 부품제조사. 학교 ,연구소

 

NR 600

6 zone Flux 필터 unit 기본,

Mesh and Chain Conveyor겸용, N2 선택가능.

 

적용처 : 상기 해당 업종 중 , N2가 필요 공정

 

NR 800

8 zone Flux 필터 unit 기본,

Mesh and Chain Conveyor겸용, N2 선택가능.

 

적용처 : Mass Product 생산을 필요로 하는 업체

 

NR 1000

10 zone Flux 필터 unit 기본,

Mesh and Chain Conveyor겸용, N2 선택가능.

 

적용처 : 대량생산 및 고 정밀 Reflow Soldering.

           

      

                          5 Zone LF Full Hot Air Convection Reflow

Combination Mesh. Finger Conveyor

Midium volume SMD Assemblers can expect consistent, quality performance, low ΔTs across every board, and decent throughput from the compact NR-500 reflow oven without sacrificing a lot of floor space—or cash.

 

 

      NR-500 Reflow Oven Key Features

  • Affordably-priced, 5-zone "lead-free" model suits a full range of production requirements
  • High-mass heat sources and efficient flow design allow full, forced convection reflow in a footprint 20%-30% shorter than comparable systems
  • Independent upper and lower PID temperature controls for each heat zone and three thermocouple inputs for accurate "lead-free" temperature profiling
  • Combination stainless steel mesh belt and adjustable edge-pin-type conveyor handles PCBs up to 450 mm wide 550 mm on mesh belt
  • Easy-to-use Windows-based user interface with advanced temperature profiling and thermal management functions
  • KIC Auto Focus profile prediction software for easy profile setup
  • Timed automatic startup and shutdown modes for power management and energy conservation
  • Includes industrial PC, LCD flat-screen monitor, keyboard, and trackball
  • UPS battery backup to ensure product protection in the event of power outage
  • CE compliant

 

Temperature Controls for Each Zone

The NR-500 heating zone temperature controllers have an accuracy of ±1°C and, in conjunction with a high-speed blower adjacent to each heat source for maximum convection, ensure a ΔT of ±2°C across the PCB assembly.

 

The NR Series diffuser design also provides low-velocity, low-turbulence air flow to prevent component shift or disturbance.

 

Optional thermocouples can be attached at different, critical locations on the PCB and connected to three built-in inputs standard on the oven for communication with CR Series control software and accurate, real-time temperature profiling to match any solder paste manufacturer‘s specifications.

 

 

Advanced Conveyor Systems

The NR-500 is supplied as standard with combination 570 mm stainless-steel mesh belt and an adjustable-rail, pin-type conveyor system. To eliminate the possibility of jamming or dropped PCB assemblies, all components are constructed of high-quality, high-strength, stainless steel and are built to maintain dimensional tolerances at the high temperatures of lead-free processing.

 

On the pin conveyor, which allows inline operation and double-sided boards, advanced automatic chain lubrication and motorized width adjustment are standard features.

 

An optional center board support system is also offered to avert board warpage issues common to larger PCBs processed at higher lead-free temperatures.

 

Conveyor speed is programmable from 400 ~ 1800mm per minute.

 

 

Total Process Management and Ease Control Software.

Operation and control of all NR Series reflow systems is accomplished through an attractive, colorful, visual user interface that features a full-screen, virtual view of the system with display of pre-set and actual zone temperatures, system status and conveyor speed.

 

The Windows®-based operating system and control software includes advanced functions for temperature profiling, timed automatic startup and shutdown, audible and visual alarms, and password protection.

 

A PC-controller with 15" flat screen monitor, keyboard and trackball allow

unlimited storage and networking capabilitiy. All systems employ UPS battery backup to ensure removal of all product from the oven in the event of a power outage.

 

Ease-of-Use, and Trouble-Free Maintenance are Not Sacrificed

Full Hot Air Convection 방식으로 전용고열성 Motor을 사용하므로 내구성이

강하며, 유지보수 쉬운 PLC 방식으로 디장니 되었다. USB 전원 Unit가 있다.

 

 

Auto Hood-Lift Mechanism  Easy Access to Heating Chamber and Conveyor System for Cleaning

Mesh Finger Dual Conveyor방식으로 이루어져 있으며, 장비 내부의 고열을 단열하기 위하여 특별하게

설계된 고열 Pad로 되어 있어 손실이 없다. Conveyor 폭은 570mm Mesh 이며, Finger Conveyor로

50 ~ 450mm 가변이 가능하다. 

 

 

Stainless Steel Conveyor Mechanism Automatic Lubrication


Conveyor 사용 시 Flux로  인하여 Jams 되는 것을 방지하기 위하여 Oil을 Program을 사용하여 원하는 시간. oil 량

 토출 가능한 기능으로 되어 있다. 

 

 Built-In Flux Filter to Exhaust System

장비 내부에 flux 필터 system이 기본으로 있어, Flux로 인한 PCB 더러움. 작업환경. 대기 배출 시

유해성 Flux 배출을 절감 시킬 수 있다.

 

 

누구나 쉽게 개별적 Heating Zone제어를 할 수 있으며,설정 온도 대비

실 온도를 자동 제어하여 준다. 온도 변화 오차값을 설정 관리 할 수 있다. 

 

 Zone Temperatures and Conveyor Speed are Easily Set  Parameters


Process control parameters that produce a specific temperature profile can be saved to and loaded from memory for specific production runs. Once loaded, specific zone temperature settings, upper and lower limits, alarm settings and conveyor speeds can be adjusted as necessary. Password protection separates basic operator functions from critical parameter settings that should only be changed by supervisors or production managers.

 

Full-Screen Temperature Profile Recording

The NR Series control software allows easy charting of real-time thermal data from up to three separate thermocouple inputs for precise profiling that matches solder paste manufacturers' critical lead-free reflow parameters. This allows users to set zone temperatures and conveyor speeds to the optimum settings that will produce the desired profile at the desired throughput. The thermocouples also allow monitoring of temperature sensitive components at specific locations on the PCB.

 

 

 Automatic Startup and Shutdown Functions


Timed automatic startup and shutdown functions can be used to coordinate oven warm-up and cooldown times with breaks in production and transitions between up to three separate work shifts in each 24 hour period. These convenient scheduling tools will pay dividends through both energy conservation and production preparedness
.