Designed
for Post Reflow Defluxing
Trident
is a multi-award winning fully automatic defluxing and cleanliness testing
system designed specifically for the electronic assembly industry.
Unlike many other batch-format cleaning systems which were not designed
for complex circuit assemblies, Trident was designed specifically to
remove flux and other process residues from post-reflow circuit assemblies,
achieving cleanliness results exceeding all military, IPC, medical,
and other high reliability cleanliness standards.
Capabilities
Trident
is capable of removing all flux types including Rosin, Water Soluble,
and all No-Cleans. Trident is uniquely capable of removing all
eutectic and lead-free residues either separately or mixed in the same
batch.
Trident
is equipped with the multiple award winning Focus-Wash cleaning technology.
Focus-Wash directs more fluid flow to a concentrated area, resulting
in greater impingement, even on densely populated, low standoff SMT
assemblies. Trident exclusive oscillating board rack and counter-rotating
asymmetrical spray arms eliminate the shadowing concerns common with
other brands.
Built-In Cleanliness Tester
Trident
is equipped with real-time predictive cleanliness capabilities.
The on-board cleanliness tester automatically controls the cleaning
process, ensuring a cleanliness level that equals or exceeds your programmed
setting. In many cases, Trident predictive cleanliness capability
eliminates the need for off-line post defluxing cleanliness testing.
Control Systems
Trident
is controlled by a powerful industrial computer running the exceptionally stable
Windows CE platform. A large graphic touch-screen provides an
intuitive operator interface. Operators may select program recipes
from a drop-down list. Authorized supervisors and administrators
with password privileges have additional access to the recipe editor
and administrative functions. An on-board statistical process
control (SPC) data logger automatically records vital process information
such as cleanliness levels. SPC data may be viewed locally on
the display screen, exported onto a USB device, or viewed remotely on
any network-connected PC.
Trident's
wireless remote viewing option allows users to view Trident's control
screen remotely, from any network-connected PC.
Rugged
Construction
Trident
features a tough welded steel frame with a durable powder-coat finish.
Trident features a powerful multi-stage stainless steel spray pump designed
exclusively for Aqueous Technologies by ITT-Goulds, North America's
leading high performance pump manufacturer.
Configurations
All Trident
Series automatic defluxing and cleanliness testing systems are quipped
with identical power and performance ratings. To choose the Trident
right for you, use the following selection chart:
Trident
is available in multiple discharge and throughput configurations.
Both low-discharge and zero-discharge configurations are available.
Trident
is equipped with a host of standard features such as stainless steel
plumbing, pre-drain filtration system, stainless steel adjustable board
rack, and much more.
Trident Automatic Defluxing and
Cleanliness Testing System is available in six configurations:
Model |
Discharge Configuration |
Trident I |
Low discharge |
Trident I ZERO |
Zero discharge |
Trident II |
Low discharge |
Trident II ZERO |
Zero discharge |
Trident III |
Low Discharge |
Trident III ZERO |
Zero Discharge |
Trident Duo (two chambers)
|
Low Discharge |
Trident Trio (three chambers)
|
Low Discharge |
Trident Quad (four chambers)
|
Low Discharge |
Trident
I: Trident I is capable of removing all flux residues
including Rosin, No-Clean, and Water Soluble. Both lead and lead-free
flux residues may be removed using Trident I. Trident I is equipped
with an automatic chemical injection system that automatically adds
a programmable volume of defluxing chemical to the wash water.
Wash solution is heated automatically and sprayed onto the assemblies.
At the end of the wash cycle, the wash solution is directed through
a stainless steel filter housing and drained from the machine.
Rinse water is then sprayed onto the assemblies until the desired cleanliness
level is achieved. All rinse water is directed through the pre-drain
filtration system then sent to drain. Assemblies are dried via
the on-board convection and radiant forced air drying system.
Zero-Discharge evaporation system eliminates connection to a drain line.
Trident
II: Trident II is capable of removing all flux residues
including Rosin, No-Clean, and Water Soluble. Both lead and lead-free
flux residues may be removed using Trident II. Trident II is equipped
with a closed-loop wash solution recycling system. Wash solution
is heated automatically and sprayed on the assemblies. At the
end of the wash cycle, the wash solution is directed back to the wash
solution holding tank for subsequent reuse. Rinse water is then
sprayed onto the assemblies until the desired cleanliness level is achieved.
All rinse water is directed through the pre-drain filtration system
then sent to drain. Assemblies are dried via the on-board convection
and radiant forced air drying system. An optional Zero-Discharge
evaporation system eliminates connection to a drain line.
Trident
III: Trident III is capable of removing all flux residues
including Rosin, No-Clean, and Water Soluble. Both lead and lead-free
flux residues may be removed using Trident III. Trident III is equipped
with an automatic chemical injection system that automatically adds
a programmable volume of defluxing chemical to the wash water.
Trident III is equipped with a closed-loop wash solution recycling system.
Wash solution is heated automatically and sprayed onto the assemblies.
At the end of the wash cycle, the wash solution is directed back to
the wash solution holding tank for subsequent reuse. Rinse water
is then sprayed onto the assemblies until the desired cleanliness level
is achieved. All rinse water is directed through the pre-drain
filtration system then sent to drain. Assemblies are dried via
the on-board convection and radiant forced air drying system.
Trident III is equipped with a host of standard features including programmable
maintenance reminders, remote SPC viewing, SPC data USB export, and
an built-in chemical management system. An optional Zero-Discharge
evaporation system eliminates connection to a drain line.
Trident High Yield Models |
More throughput and process control than an
inline defluxer |
Lower acquisition and operating cost than an
inline defluxer |
More environmental responsible than an inline
defluxer |
Less floor-space than an inline defluxer |
Trident
is available in four throughput configurations. Trident Duo, Trio,
and Quad produce two, three, and four times (respectively) the throughput
of a single-chambered Trident.
|
|
Trident
Duo |
Trident
Trio |
The Trident High Yield models
provide a cost effective alternative to inline defluxing systems.
While most inline defluxing systems consume and discharge as much as
5 gallons (19 liters) of deionized water PER MINUTE, Trident
High-Yield defluxing systems use between 0.5 - 2 gallons (1.8 - 7.5
liters) per minute, a reduction of up to 60%.
Trident High-Yield defluxing
systems are equipped with multiple (2 - 4) autonomous defluxing chambers.
Each chamber is controlled by a dedicated computer controller and may
be operated with different defluxing chemistries for maximum flexibility.
Each defluxing chamber is equipped with independent cleanliness testing
capabilities and recallable SPC data records. Unlike any inline
defluxing system, only Trident High-Yield models are capable of high
throughput levels and built-in cleanliness testing.
Trident High Yield Through-put Estimates
Board
Size (mm) |
Hourly
Throughput
Duo |
Hourly
Throughput
Trio |
Hourly
Throughput
Quad |
127
x 127 |
224 |
336 |
448 |
203
x 203 |
112 |
168 |
224 |
304
x 304 |
56 |
84 |
112 |
457
x 457 |
56 |
84 |
112 |
|