AUTOTRONIK 281 model is especially designed for small volume batch sizes.
This model features vision processing and head-mounted camera for non- contact “Vision on the Fly” alignment. It assures high-precision placement of >a full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-fine pitch 0.5mm for QFPs, even odd-form components.
Flexibiltiy
Optional Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. With additionalBottom Vision Camera, the alignment of 01005 components is possible.
Wide variety of configuration
Optional Feeders and Accessories allow a wide variety of configurations for Full and Partial Reels of Tape, Strips of Cut Tape, Stick/Tube, and IC Tray Packaging.
Automatic Adjustment Prevents Pick-up Errors
pick & place machines can use vision to calculate the offset of the component tape from the taught pickup position and index the tape feeder forward or backward accordingly. This feature is especially useful when reloading a feeder with a new reel where the alignment of the tape pocket position is slightly off from the position of the previous reel. If pickup errors associated with loose tolerances between components and tape pockets are a problem, this feature can be set to check and index on every pickup for the feeders with the problem tape reels.
Full Range of FeederSizes
Smart tape feeders are available in 8 mm to 72 mm widths with programmable tape index settings from 2 mm to 36 mm. Variable tape index settings, from 16 mm to 26 mm, can also be stored in the smart feeder memory modules. This is particularly useful for 32 mm through 72 mm tape widths when extra component length requires more than the standard 4 mm, 8 mm or 12 mm tape index. Storing these setting in the memory module ensures that the settings will be used for that feeder regardless of where it is loaded—even if it is loaded on a different machine.
Tape Feeder Specifications
Model
Tape Size
Minimum Index Step
Max Tape Thickness
Feeder Base Port Positions Occupied
KFTA-08HS
8 mm
2 mm
3.3 mm
1
KFTA-08
8 mm
4 mm
3.3 mm
1
KFTA-12E
12 mm
4 mm
7.0 mm
2
KFTA-16E
16 mm
4 mm
14.0 mm
2
KFTA-24E
24 mm
4 mm
14 mm
3
KFTA-32E
32 mm
4 mm
14.0 mm
3
KFTA-44E
44 mm
4 mm
14.0 mm
4
KFTA-56E
56 mm
4 mm
14.0 mm
5
KFTA-72E
72 mm
4 mm
14.0 mm
6
Smart Stick Feeders
Universal design adjust to virtually any SMD length, width or tube packaging dimensions
Available with 10 or 20 lanes
Mount directly on MC series smart feeder bases, alongside smart tape feeders
Memory modules link feeder lanes to specific component data
Universal Stick Feeders for Flexibility
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Smart stick feeders can be positioned directly adjacent to smart tape feeders and, like the tape feeders, are able to communicate with the MC series software via DB-9 interface connectors that plug into the smart feeder base. The memory modules store unique ID numbers that link the individual lanes in the feeder hardware with relevant feeder data, including assigned feeder position, component data, belt indexing increments, and on/off time control settings for the vibratory/gravity feed portion of the feeder.
Model
Max. Sticks/Tubes
Vibratory Feed Zones
Feeder Base Port
KFTB-2
10
2
9
KFTB-4
20
4
17
Smart Software
Automatic Component Quantity Tracking
The software also tracks the number of components used, updating each feeder's memory module at the end of the production run with the quantity remaining on the reel (based on the number of pickups). This value, like the feeder ID, is retained with the feeder even after the feeder has been removed from the feeder base. When that feeder is loaded for new—or even a different—production run, the component quantity will be read from the smart feeder back into the assembly program so that an accurate component count can continue.
Feeder Position Verification
When using optimized feeder positionssmart feeder IDs can be verified against feeder position data to ensure that the correct feeders are in the correct connector ports.
Position Scanning for Fast Changeover
When optimized feeder positions are not used, the system can automatically scan the loaded feeders for their IDs and inform the assembly program of each pick-up's feeder location.
Quick-Change Feeder Locations
If the operator, for whatever reason, has to position the smart feeders in a different arrangement on the machine or doesn't want to reposition smart feeders that are used in consecutive production runs, the Change Feeder Location Function can be used to import the new feeder ID data into the pick and place file.
Cut Out Manual Data Entry
An optional bar code reader can make quick work of reading and entering component data, including value, lot code, date code and starting quantity, directly from the reel or other packaging.
Smart feeder management & control software is included with all
Waffle Trays & Cut Strip Holders
Pick and place machines feature large, open work areas that accept a variety of holders for trays and cut tape strips.
TS-1 tray holder occupies approximately 330 mm x 140 mm of work area and is designed to hold a standard 316 mm x 136 mm JEDEC Matrix Tray or up to two cut strip tape holders. The TS-1 provides adjustability for a wide variety of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations.
CST Cut Strip Tape Holders for Short Lengths
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CST Cut Strip Tape Holders are a handy accessory for presenting components that are supplied in short lengths of tape due to their low quantity of usage or to prevent the waste of components in sections of tape that are too short to be loaded into tape feeders. This photo shows standard holders for 8 mm, 12 mm, 16 mm and 24 mm tapes. Other sizes are available upon special request.
Feeder Configurations
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AUTOTRONIK 281 model is especially designed for small volume batch sizes.
This model features vision processing and head-mounted camera for non-contact “Vision on the Fly” alignment. It assures high-precision placement of a full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-fine pitch 0.5mm for QFPs, even odd-form components.
Optional Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. With additional Bottom Vision Camera, the alignment of 01005 components is possible.
Optional Feeders and Accessories allow a wide variety of configurations for Full and Partial Reels of Tape, Strips of Cut Tape, Stick/Tube, and IC Tray Packaging.
Feature
ÇöóÀ׺ñÁ¯ 0.6 mm x 0.3 mm (0201) ¿¡¼ 16 mm x 14 mm »çÀÌÁîºÎǰ ( 01005 chip ½ÇÀå 0.2 x 0.3mm. option )
Under VisionÄ«¸Þ¶ó·Î 01005 ¾ó¶óÀÎ¸ÕÆ®. ÃÖ´ë 0.5 ÆÄÀÎÇÇÄ¡ QFP, BGA(op)
BA281 using welded steel frame which guaranteed a strong and rigid mechanical design. Preloaded Ball Screws with Servo Motor system provides high Speed, Repeatability and Stability.
Non-contact Linear Encoder System (Option)
By using „Closed Loop“ Servo Motors with non-contact Linear Encoder System, rovide extremely high Repeatability and Stability.
COGNEX® Alignment System "Vision on the Fly"
The BA281 feature COGNEX® vision processing and head-mounted for non-contact „Vision on the Fly” alignment. The machine BA281 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-fine pitch 0.3mm for QFPs, even odd-form components.
Feeder Rack (FR-32K)
FR-32K is suitable for 32 x 8 mm KFTA Feeders or for 30 x 8 mm IC-Sticks (1x KFTB-2 / 1x KFTB-4).
Bottom Vision Alignment System(Opt)
A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. Due to additional Bottom Vision Camera, the alignment of 01005 components is guaranteed.
Smart Fiducial System
Beside the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark. For more precise placement of fine pitch components, additional Local fiducial recognition is provided.
Universal CAD Conversion
Beside the direct input of data by teach-in camera, an optional CAD conversion program is available for directly transfer of CAD generated pick and place data.
Auto Tape Feeder (KFTA)
The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width.
Universal IC Tube Feeder
KFTB universal tube feeder are using vibration driven technique. It is able to handle IC-Sticks with max.50 mm width.
Cut Strip Tape Holders (Short tape Staion)
Cut Strip Tape Holders is a handy accessory for present-ing components that are supplied in short lenghts of tape due to their low quantity of usage. It can also prevent the waste of components in sections of tape that are too short to be loaded into tape feeders.
Dispenser System
Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil. ( 1 Dispenser )
Conveyor System
The already included conveyor system with SMEMA Interface and motor-driven-width-control speeds up the handling of PCB and in-line production.
Buffering Nozzle
The spring buffering design of Nozzle adjust the placement pressure for different heights of components automatically
Vision Inspection
With the built-in software, the camera can automatically move and display the image in the computer screen. User can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc
Remote Service Kit
Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center.