n 장비제원 및 특징

1. Visualization of the whole process :

                 Cleaning room equipped with visual window, cleaning process be clear at a glance.

2. The world‘s largest cleaning baskets :

                645mm(L)×560mm(W)×200mm(H) 2 layer , Meet larger PCBA sizes and higher

                cleaning production.

3. The most scientific nozzle design :

                Increasing nozzles from left to right Enhance the cleaning efficiency，Distribution nozzles

                up and down. Completely solve the blind clean area.

4. Nozzle pressure adjustable design : 

               Solve the small size of PCBA in the cleaning process by spray under high pressure collision,

               splash  problem.

5. With standard diluent slot heating system :

               Greatly promoted cleaning efficiency. Shorten cleaning time.

6. Touch screen interface :

               According to different PCBA model set with different process parameters,

               Quick edit and variety of different process parameters can be stored program, including

               solvent temperature, cleaning time, rinse times/time, rinse temperature, dry time,

               drying temperature, conductivity monitoring parameters, etc.

               According to different permissions, operator, can be set password management authority.

7.  High standards of cleanliness :

               Ion pollution completely accords with the 610D IPC-Ⅰ class standard

              ( less than 1.5 ug/cm2, and the U.S. army standard of MIL28809 Ⅰ class standard

8. Convenient liquid add mode : 

              Can manual to join, also can set according to proportion (5% ~ 25%) automatic proportioning

              D.I water and chemical fluid.

9. Special spray tank and auxiliary heating system :

             Spray liquid tank is storage liquid in cleaning and rinsing process ,inject liquid into spray tank

             by dilution tank and continue to heat ,through high pressure pump to spray out, spray liquid

             tank is storage DI-water in rinsing process ,and also through high pressure pump to spray,

             can be choose heating or not.

10. Lower running cost :

             Built-in filter device can achieve solvent recycle, reduce solvent dosage, The end of the cleaning

             by compressed air recycling pipeline and pump residual liquid, it could be save 50% liquid.

11. The cleanness of real-time monitoring system :

             For monitoring cleaning effect, Resistivity meter can be set and the scope is 1MΩ－15MΩ.

12. More environmental friendly  and zero-emission :

              built-in rinsing liquid emissions filtering system effective filter cleaning process to produce

              a variety of impurities, COD, BOD, PH reached safety environmental emissions.

n Technical Data :

 1.  Clean Basket Size           :  Max 645mm(L) ×560mm(W) × 100mm(H)   2 layers

 2.  Dilution Tank Capacity     ： Max 60L

 3.  Concentrate Tank Capacity : 30L

 4.  Spray Tank Capacity         : 17L

 5.  Cleaning method:360°Whirl / Ejection for cleaning : hot air for drying

 6.  Cleaning Time  :  5~30 Minutes ( Reference )

 7.  Cleaning Liquid Isolation Time  :  1~3 Minutes

 8.  Rinsing Time   ： 1 - 2 Minutes ( Reference )

 9.  Rinsing Times   :  1 - 99 (Set）

10.  Drying Time     : 20~40 Minutes ( Reference )

11.  Cleaning Liquid Recovery Filter： 1μm ( filter tiny impurities: solder paste, flux, rosin and pollutants )

12.  Rinsing Liquid Discharge Filter ：5μm ( filter tiny impurities: solder paste, flux, rosin and pollutants )

13.  Dilution Liquid Heating Temperature：Room temperature～60℃

14.  Drying Heating Temperature：Room temperature～90℃

15.  Resistivity Meter Monitoring Range ： 1MΩ～15MΩ

16.  D.I Water Supply  ： 30～60L/min

17.  D.I Water Pressure： ≦0.4Mpa

18.  D.I Water Entrance Pipe Connection： 3/4 inch

19.  Dilution Liquid Heating Power       ： 9KW

20.  Air Supply        ：0.45Mpa~ 0.7Mpa

21.  Air Consumption：200-400L/Min

22.  Power Supply    ：AC380V 50/60HZ   65A

23.  Net Weight       ：600Kg

24.  Exhaust Size      ：Φ100mm(W)×30mm(H)

25.  Machine Size     ：1200mm(L) × 1000mm(W) × 1800mm(H)

 n 세척기 장비 비교표

PCB 세척기 600 동영상

본 장비는 Spray 세척 장비로서, 세척 케미칼 혼합 D.I water PCB 세척 / Rince / 자동 건조 하여 주는 Full Automatic PCB 세척 장비이다.

PCB "적재"는 1단 혹은 2단으로 분리되어 있으며, Big Size PCB 혹은 Module 세척일 경우 2단 세척 Unit를 제거 하여 사용 할 수 있다.

세척시 세척 압력을 다양한 압력/분사 제어하며,  Spay 분사의 각도을 다양하게 분사하므로서, BGA. uBGA .밑면의 잔사 Flux 모두 제거하는 고품질 세척이장비이다.

특히 IPC. Mill (방산) 세척 Spec이상의 세척 품질의 결과을 얻어 낼 수 있어, 방산, 우주항공, 반도체. 산업기기. 철도. 발전소 제어장비 Board 등 고-청결 의료장비, 등 세정공정 및 Repair 공정에서 사용되고 있다.

남아전자산업에서는 20년 이상 PCB 세정 장비 판매를 통하여 보다 고객의 우수한 PCB 품질 향상에 기여 하여 왔습니다.

n  Spay 세척 장비 특징

Spray Ceaning 장비의 제일 중요한 부분은 Spray 시 물의 압력을 순차적으로 분사함로 물 세척의 분사 각도 압력에 따라, 다양한 분사 각도을 연출 할 수 있습니다. 압력 또한 다양한 압력을 싸이클 타임을 줌으로서 BGA. Flat Chip. underfill된 부품에 불순물을 제거 할 수 있습니다.

본 600 장비는 다양한 Flux 제거. 불순. 산화물을 제거 할 수 있으며, Module 화된 PCB 통합 Unit 세척을 할 수 있습니다.

Big PCB.  또한 양적인 세척 역시 2단 세척 혹은 1단 세척을 자유롭게 세척 내부를 변경 사용 할 수 있습니다.

또한 세척 --> 린스 --> 자동 건조 까지 Full 자동 공정으로 되어 있는 장비로 보다, 능률적이고 고품질 세척이 가능한 장비 입니다.

n 장비 특징 및 개요

1. Visualization of the whole process : ( 세척과정 모니터링 )

Cleaning room equipped with visual window, cleaning process be clear at a glance.

2. The world‘s largest cleaning baskets : ( 2 layer 세척 Basket Room )

645mm(L) ×560mm(W) × 200mm(H) 2 layer , Meet larger PCBA sizes and higher cleaning production.

3. The most scientific nozzle design : ( Spray Arm up/Down 다기능 압력 조절 )

Increasing nozzles from left to right Enhance the cleaning efficiency，Distribution nozzles

up and down. Completely solve the blind clean area.

4. Nozzle pressure adjustable design : ( Spray Nozzle 압력 조절 기능 )

Solve the small size of PCBA in the cleaning process by spray under high pressure collision,

splash problem.

5. With standard diluent slot heating system : ( 건조 Heating 기본 내장 )

Greatly promoted cleaning efficiency. Shorten cleaning time.

6. Touch screen interface : ( LCD 터치 스크른 제어 시스템 )

According to different PCBA model set with different process parameters,

Quick edit and variety of different process parameters can be stored program, including

solvent temperature, cleaning time, rinse times/time, rinse temperature, dry time,

drying temperature, conductivity monitoring parameters, etc.

According to different permissions, operator, can be set password management authority.

7. High standards of cleanliness : ( IPC . 방산 세척 규정 이상의 세척 품질 )

Ion pollution completely accords with the 610D IPC-Ⅰ class standard

( less than 1.5 ug/cm2, and the U.S. army standard of MIL28809 Ⅰ class standard.

8. Convenient liquid add mode :  ( 세척 액 자동 Mix . D.I Water 세척 )

Can manual to join, also can set according to proportion (5% ~ 25%) automatic proportioning

D.I water and chemical fluid.

9. Special spray tank and auxiliary heating system : ( 특허화된 Spray tank. etc )

Spray liquid tank is storage liquid in cleaning and rinsing process ,inject liquid into spray tank

by dilution tank and continue to heat ,through high pressure pump to spray out, spray liquid

tank is storage DI-water in rinsing process ,and also through high pressure pump to spray,

can be choose heating or not.

10. Lower running cost : ( 세척 비용 절감 향상 장비 )

Built-in filter device can achieve solvent recycle, reduce solvent dosage, The end of the cleaning

by compressed air recycling pipeline and pump residual liquid, it could be save 50% liquid.

11. The cleanness of real-time monitoring system : ( 실시간 세척 품질 모니터링)

For monitoring cleaning effect, Resistivity meter can be set and the scope is 1MΩ－15MΩ.

12. More environmental friendly and zero-emission : ( COB.BOD 작업에 부합된 장비 )

built-in rinsing liquid emissions filtering system effective filter cleaning process to produce

a variety of impurities, COD, BOD, PH reached safety environmental emissions.

n Technical Data :

 1.  Clean Basket Size             :   Max 645mm(L)×560mm(W)×100mm(H)   2 layers

 2.  Dilution Tank Capacity     ：  Max 60L

 3.  Concentrate Tank Capacity :   30 L

 4.  Spray Tank Capacity         :   17 L

 5.  Cleaning method:360°Whirl / Ejection for cleaning : hot air for drying

 6.  Cleaning Time  :  5~30 Minutes ( Reference )

 7.  Cleaning Liquid Isolation Time  :  1~3 Minutes

 8.  Rinsing Time    ： 1 - 2 Minutes ( Reference )

 9.  Rinsing Times    :  1 - 99 (Set）

10.  Drying Time      : 20~40 Minutes ( Reference )

11.  Cleaning Liquid Recovery Filter： 1μm ( filter tiny impurities: solder paste, flux, rosin and pollutants )

12.  Rinsing Liquid Discharge Filter ：5μm ( filter tiny impurities: solder paste, flux, rosin and pollutants )

13.  Dilution Liquid Heating Temperature：Room temperature～60℃

14.  Drying Heating Temperature：Room temperature～90℃

15.  Resistivity Meter Monitoring Range ： 1MΩ～15MΩ

16.  D.I Water Supply  ： 30～60L/min

17.  D.I Water Pressure： ≦ 0.4Mpa

18.  D.I Water Entrance Pipe Connection： 3/4 inch

19.  Dilution Liquid Heating Power      ： 9KW

20.  Air Supply        ：0.45Mpa~ 0.7Mpa

21.  Air Consumption：200-400L/Min

22.  Power Supply： AC380V 50/60HZ   65A

23.  Net Weight   ： 600Kg

24.  Exhaust Size  ： Φ100mm(W) × 30mm(H)

25.  Machine Size ： 1200mm (L) × 1000mm (W) × 1800mm (H)

n 비교 자료

 n  선택 품목  및 소모품

        1)  D.I water 발생 장치

        2)  세척 케미칼 (소모품)

        3)  PCB Basket