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[칩마운터]<br>392V LED<br>650x350mm 작업
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상품명 |
[칩마운터]
392V LED
650x350mm 작업 |
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제조사 |
Autotronik-SMT |
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| Strong and rigid mechanical design
BA392 using welded steel frame and also heavy duty high precision Linear Ball Rail system to provide strong, rigid and long life time mechanism. | 
| COGNEX® Alignment System "Vision on the Fly"
The BA392 features COGNEX® vision processing and head-mounted for non-contact “Vision on the Fly” alignment. The machine BA392 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-finepitch QFPs (0.3mm fine pitch), even odd-form components.
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| Bottom Vision Alignment System (Option)
A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side.
| Smart Fiducial System
Besides the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark. | 
| Unique Dual Stage conveyor for 1.2m LED board application
Innovative two-stage conveyor design that handles 600mm board length in each stage, hence supports long PCB of 1.2m total length in automatic production. |
TEFLON LED Nozzle
TEFLON made LED nozzle in Autotronik BA392 machine, together with the positive air outputting pressure, is specialized design for LED application. The innovative design of Nozzle ensures the effective landing of sticky LED components. | 
| Powerful Windows®-Based Control Software
Intelligent software allows the easy set up for the complex and repeatable LED programming. | Universal CAD Conversion
Beside the direct input of data by teach-in camera, an optional CAD conversion program for directly transfer of CAD generated pick and place data is available. | 
| Auto Tape Feeder (KFTA)
The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width. | Feeder Rack (KR-48K)
Included in delivery are 1 x FR-48K, each is suitable for 48 x 8 mm KFTA Feeders or 40 x 8 mm IC-Sticks. |  | Universal IC Tube Feeder
KFTB universal tube feeder are using vibration driven technique. It is able to handle IC-Sticks with max.50 mm width. | Cut Strip Tape Holders
Cut Strip Tape Holders is a handy accessory for presenting components that are supplied in short lengths of tape due to their low quantity of usage. It can also prevent the waste of components in sections of tape that are too short to be loaded into tape feeders.
| Bulk Pack Component Tray
Designed for bulk pack component, Bulk Pack Component Tray (TSD18) can handle any bulk pack component under the semi-auto production mode. A single tray contains 18 individual slots for maximum 18 types of components.
| IC Tray Holder
The standard TS-1 Tray Holder occupies approximately 330mm X 140mm of work area and is designed to hold a standard 316mm X 136mm JEDEC Matrix Tray. The TS-1 provides adjustability for wide variety of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations.
| Tray Handler System
Optional IC tray handler system can access up to 10 sets of waffle Trays automatically.
|  | Dispenser System
Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil.
| Vision Inspection
With the built-in software, the camera can automatically move and display the image in the computer screen, user can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc.
| Remote Service Kit
Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center.
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392 Autotronik 장비는 범용성 SMD 실장 과 LED 범용으로 사용 할 수 있는 장비이다.
38x Series와 상이한 것은 Work Area가 더 넓으며, 좀더 많은 Feeders을 장착 할 수 있다.
본 장비는 개발된지 25년 이상 돤 Model로 장비의 안정성 . 내구성. 실용성이 좋은 장비이다. 01005 ~ uBGA 실장이 가능하며, 또한 Bar LED 1.2m의 제품 생산에 적합한 장비이다. 또한 Dual Line Conveyor가 가능한 장비이다.
소량 다품종 생산에 있어 Dispenser 장착이 가능하며, Conveyor을 사용 시 96 feeders 사용이 가능하다.
PCB 최대 작업 공간은 650 x 315mm이다. waffle tray up to 10 w. TH-10 Tray(opt)
Cad 변환 가능 실장이 가능,
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SUMMARY
● Unique Dual Stage conveyor for 1.2m LED board application
● High Accuracy and high Flexibility for 01005, 0201, 0402, 0603, SOIC, PLCC, BGA,
μBGA, CSP, QFP, up to fine-pitch 0.3mm
● Smart Feeder System provides Automatic feeder position checking, Automatic
component counting, Production data Traceability
● Perfect for small & medium volume production
● COGNEX® Alignment System “Vision on the Fly”
● Bottom Vision Alignment System for fine pitch QFP & BGA
● Built in Camera System with Auto Smart Fiducial Mark Learning
● Dispenser system
● Vision Inspection before and after production
● Windows XP Software
● Universal CAD Conversion
● Placement rate: 6,400 cph
● Suitable for 96 intelligent Auto Tape Feeder
● Tray Handler access up to 10 Waffle Trays
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● The SMT Pick & Place machine BA392-LED is specially designed for LED board
application in medium production batch sizes. Various options are provided for
different applications.
● Innovative two-stage conveyor design that handles 600mm board length in each
stage, hence supports long PCB of 1.2m total length in automatic production.
● Additionally, the BA392-LED features COGNEX® vision processing and headmounted for non-contact “Vision-On-The-Fly” alignment.
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Specification
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Model |
BA392-LED |
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Number of Heads
(Vision on the Fly) |
2 |
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Placement rate |
6400 CPH (under the optimum condition) |
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5500 CPH (IPC9850 Chip 1608) |
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Feeder capacity (8 mm) |
up to 96 Tape Feeders |
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with conveyer |
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IC Tray capacity |
up to 4 Waffle Trays |
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up to 10 Waffle Trays with TH-10 Tray (option) |
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Component Size (mm) |
Smallest: 0.6 x 0.3 mm |
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Handled by head camera |
Largest: 16 x 14 mm |
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Handled by fixed Bottom Vision Camera |
Smallest: 0.4 x 0.2 mm (option) |
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Largest: 150 x 100 mm (option) |
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Resolution |
X / Y axis 0.005 mm Servo Motor |
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Z axis 0.02 mm Servo Motor |
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Rotation |
0 to 360° (0,045°/step) Servo Motor |
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Placement Accuracy |
+/- 0.03 mm |
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X-Y Repeatability |
+/- 0.01 mm |
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Placement area with conveyor |
Max. 650 x 315 mm without Waffle Trays |
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Max. 650 x 300 mm with 1 Waffle Tray |
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Max. 650 x 160 mm with 2 Waffle Trays |
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Programming |
Direct input |
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Vision teach-in |
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CAD Access (Option) |
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Component Sense |
Vision detection |
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Approximate Net Weight |
550 kg |
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Machine dimension |
main body : 1150 x 1100 x 1350 mm |
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( L x W x H, mm) |
with conveyor : 1150 x 1970 x 1350 mm |
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Air Pressure |
5.5 bar (75 psi) |
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Standard Voltage |
230V(AC) |
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Power |
2100W |
Details
|
|
Strong and rigid mechanical design
BA392 using welded steel frame and also heavy duty high precision Linear Ball Rail system to provide strong, rigid and long life time mechanism. |
|
|
COGNEX® Alignment System "Vision on the Fly"
The BA392 features COGNEX® vision processing and head-mounted for non-contact “Vision on the Fly” alignment. The machine BA392 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-finepitch QFPs (0.3mm fine pitch), even odd-form components.
|
|
|
Bottom Vision Alignment System (Option)
A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side.
|
|
Smart Fiducial System
Besides the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark. |
|
|
Unique Dual Stage conveyor for 1.2m LED board application
Innovative two-stage conveyor design that handles 600mm board length in each stage, hence supports long PCB of 1.2m total length in automatic production. |
|
TEFLON LED Nozzle
TEFLON made LED nozzle in Autotronik BA392 machine, together with the positive air outputting pressure, is specialized design for LED application. The innovative design of Nozzle ensures the effective landing of sticky LED components. |
|
|
Powerful Windows®-Based Control Software
Intelligent software allows the easy set up for the complex and repeatable LED programming. |
|
Universal CAD Conversion
Beside the direct input of data by teach-in camera, an optional CAD conversion program for directly transfer of CAD generated pick and place data is available. |
|
|
Auto Tape Feeder (KFTA)
The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width. |
|
Feeder Rack (KR-48K)
Included in delivery are 1 x FR-48K, each is suitable for 48 x 8 mm KFTA Feeders or 40 x 8 mm IC-Sticks. |
|
Universal IC Tube Feeder
KFTB universal tube feeder are using vibration driven technique. It is able to handle IC-Sticks with max.50 mm width. |
Cut Strip Tape Holders
Cut Strip Tape Holders is a handy accessory for presenting components that are supplied in short lengths of tape due to their low quantity of usage. It can also prevent the waste of components in sections of tape that are too short to be loaded into tape feeders.
|
Bulk Pack Component Tray
Designed for bulk pack component, Bulk Pack Component Tray (TSD18) can handle any bulk pack component under the semi-auto production mode. A single tray contains 18 individual slots for maximum 18 types of components.
|
IC Tray Holder
The standard TS-1 Tray Holder occupies approximately 330mm X 140mm of work area and is designed to hold a standard 316mm X 136mm JEDEC Matrix Tray. The TS-1 provides adjustability for wide variety of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations.
|
Tray Handler System
Optional IC tray handler system can access up to 10 sets of waffle Trays automatically.
|
|
Dispenser System
Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil.
|
Vision Inspection
With the built-in software, the camera can automatically move and display the image in the computer screen, user can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc.
|
Remote Service Kit
Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center.
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● IC Tray capacity
up to 10 Waffle Trays with TH-10 Tray (option)
● Handled by fixed Bottom Vision Camera
Smallest: 0.4 x 0.2 mm (option) Largest: 150 x 100 mm (option)
● Programming
CAD Access |
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